Кемерово, Кемеровская область, Россия
Снижение калорийности продуктов питания ежедневного потребления - одно из требований, предъявляемых современными диетологами. Это в полной мере относится и к молочным напиткам. Однако пониженное содержание жира отрицательно влияет на органолептические оценки консистенции и вкуса. Коррекция возникающих пороков нежирных молочных продуктов с помощью имитаторов молочного жира зачастую связано с дополнительными финансовыми затратами на производство. Кроме того, в продукт вносятся вещества не всегда безопасные для здоровья человека. Учитывая эти факторы, разработана технология микропартикулята казеина и исследована возможность его применения в технологии нежирных кисломолочных напитков. В отличие от существующих технологий микропартикуляции в настоящей работе используется казеин, а не сложный в получении, а потому дорогостоящий белок молочной сыворотки. Результаты исследований позволили установить способ коагуляции и параметры его проведения для получения микропартикулята казеина. На основе проведенных исследований разработана технология нежирной простокваши, по консистенции и вкусу не уступающей аналогу с массовой долей жира 3,2%.
Микропартикуляция, казеин, сычужное свертывание, имитатор жира, вязкость, активная кислотность, фермент.
INTRODUCTION
The rapid progress in engineering and technology has markedly reduced the amount of manual labor in the present-day society. The decreased physical activity and sedentary lifestyle combined with traditional dietary patterns leads to overweight and obesity, which can cause so-called diseases of civilization, such as hypertension, coronary heart disease, insult, gallbladder diseases, osteoarthritis, dyspnea, rectal cancer, and diabetes [1].
The problem of instilling the culture of consumption in people and that of changing their dietary patterns should be solved at all society levels, including the government. Of great importance for solving the latter problem are public awareness of the principles of a healthy balanced diet and production of low-calorie foods.
A significant decrease in the calorie content of food can be achieved by reducing the amount of fat, the highest calorie component, whose energy value is more than two times higher than that of proteins and carbohydrates, the more so because milk fat is not an indispensable component of food from the standpoint of nutritional value.
However, low-fat dairy products may have some defects, for example, flat taste, too thin texture, and too coarse texture with signs of mealiness and curd grains (for protein foods) [2]. The nutritional value of food is of obvious significance, but the consumer's choice is actually governed by the organoleptic properties of food.
In practice, the organoleptic properties of nonfat foods is increasingly being corrected using fat simulants, which are low-calorie substances creating the illusion of the presence of fat. This property of fat substitutes is due to their particles falling in the size range from 0.5 to 2.0 μm and having a spherical or near-spherical shape. This is the reason why foods containing fat substitutes provide a creamy mouthfeel when they are masticated. Particles larger than 3 μm in aqueous dispersion are perceived as powdery, chalky, and sandy (as their size increases), and dispersed particles smaller than 0.1 μm are perceived as a true solute [3].
Fat simulants differ in their nature and may be based on a carbohydrate, protein, or fat or on their combination.
Carbohydrate-based fat substitutes are produced from natural gums, agar, modified starch, or corn fiber. They absorb water, thus imitating the fat volume and structure, and are used in the production of pastry, convenience meat products, spreads, soups, salad seasonings, glaze, and frozen desserts [4].
Protein-based fat substitutes are produced by heating and grinding (microgranulation) of milk and egg proteins or a mixture of egg and whey proteins and xanthan gum. They are unsuitable for foods whose preparation involves high-temperature treatment, because the proteins undergo denaturation at elevated temperatures, their structure breaks down, and they lose their ability to simulate fat [5].
The method of producing microgranulated whey protein (MWP) was developed in 1984 by the Canadian inventors Norman S. Singer, Shoji Yamamoto, and Joseph Latella [6]. The microgranulated protein Simplesse®-100 is readily dispersible and dissolves rapidly without use of specialized equipment or technology; it acts as an ersatz dispersed phase in place of the fat droplets that traditionally function as the dispersed phase and simulates the creamy texture of the product [7, 8].
The particles of denaturated whey protein in milk-protein products and fermented dairy beverages participate in the formation of a casein clot: they incorporate in the protein matrix to function as the fat globules that they have replaced [9, 10].
However, the price of these additives is 670-730 RUB/kg, which is unacceptable for Russian manufacturers. In addition, MWP is not manufactured in Russia on the industrial scale, and this can make the production of MWP-based low-calorie foods import-dependent.
Our analysis of the literature concerning this problem suggests that Russia strongly needs domestic technologies for production of reduced-fat foods with good organoleptic properties using raw materials and equipment available for the existing enterprises.
The purpose of this study was to develop a protein-based low-calorie fat simulant and to see whether this simulant is usable in the production of nonfat lapper milk.
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